One Solution - Products & Services

BRIDGE | HIGHWAY |RAILWAY

One Solution is your go-to partner for comprehensive solutions in Bridge, Elevated Highway, and Railway construction. Our services range from design-only to complete project management, covering construction planning, equipment assembly, commissioning, and operator training.

Movable Scaffolding Systems (MSS):
a) Integrates formwork, support systems, and walking functions.
b) Customizable options include upward and downward travel types.

Segment Lifter (Lifting Frame):
a)Designed for challenging installations of precast segments.
b)Offers electric winches or strand jack systems and flexible launching methods.

Form Traveller (FT) System:
a) Cost-effective cast-in-situ method, lightweight, and versatile.
b) Easily adapts to varying bridge cross-sections in cantilever construction.

Bridge Gantries (BG):
a) Custom-designed gantries compliant with international standards.

Segment & Girder Transporters:
a) Supports the Full Span Launching Method (FSLM) with design, technology transfer, and component supply.

Straddle Carrier (Rubber Tyred Gantry):
a) Essential for efficient casting yard operations, handling precast segments.

Underbridge Inspection Unit:
a) Provides safe and reliable access for inspecting bridge structures beneath the deck.

Electric Overhead Crane (Single & Double Girders):
a) Offers a modular design for safe and flexible operation, ideal for medium and heavy-duty applications.

One Solution ensures innovation, safety, and efficiency in construction projects, delivering quality across the board.

Moulds and Formworks

Moulds for Precast Girder
Formworks for Cast-in-Situ Pier Caps, Columns and Pier Heads

Moulds & Formworks are meticulously designed to offer extended utilization frequency and optimized cycle times. The incorporation of edge milling represents a significant advancement, enhancing geometry control and accuracy while minimizing mortar leakage. Our bottom form adopts a three-piece integrated module concept, facilitating easy assembly and adjustment of the inverted camber. Meanwhile, the six-piece integrated side form ensures an exceptional surface finish.

Continuous development efforts have enabled One Solution to provide precast Mould Systems and Formworks renowned for their flexibility, speed, safety, and efficiency. Notably, the emphasis on ease of operation is a central feature of our design philosophy. The integration of automatic features further elevates efficiency, contributing to a streamlined production process. One Solution's Moulds & Formworks design not only ensures ease of use but also presents a cost-effective solution for the production of high-quality precast concrete components, marking a commitment to excellence in the field.

Construction Ancillary Products & Components

One Solution excels in comprehensive bridge construction solutions, emphasizing Superstructure (decking), Substructure, and Bearings with auxiliary components.

Bridge Bearings
Essential structural elements facilitating load transfer between substructure and superstructure, accommodating relative movements. One Solution offers diverse bridge bearings conforming to EN and AASHTO Standards, ensuring flexibility and reliability.

Expansion Joints
Critical for preventing concrete cracking during expansion, One Solution tailors joints to project specifications. Detailed studies guide optimal selection based on factors like traffic frequency, movement range, and resistance to aggressive elements, ensuring superior performance and longevity.

Tension Bars
Versatile solid or tubular bars, sourced and supplied by One Solution, meet unique construction requirements. Paired with bolts, washers, and bearing plates, these bars ensure quality and compliance, supported by corresponding mill certificates.

Fasteners
Specializing in sourcing quality fasteners, One Solution handles larger sizes up to M150 metric. Offerings include DIN/ISO standards and ASTM Grade 8.8, 10.9, and 12.9, suitable for diverse applications, from carbon steel to ceramic, stainless steel, and titanium.

Hydraulics
Through collaboration with international manufacturers, One Solution provides precision hydraulic components supporting daily operations. Applications span precast girder lifting to heavy lifting in steel structure assembly, ensuring efficiency in projects such as stadia, high-rise construction, and airports.

Prestressed & Post-Tension Equipment:
One Solution's services cover feasibility studies, design, cost estimates, and supply and installation of prestressed and post-tensioned systems. Whether horizontal strand applications or vertical bar implementations, services encompass formwork setup, reinforcement fixing, concreting, and post-tensioning installation.

Underground Tunnel

One Solution stands at the forefront of tunneling excellence, backed by a rich history and a commitment to supplying essential equipment. Our extensive range, spanning multiservice vehicles, locomotives, boring machines, and jacks, reflects our dedication to ensuring the success of tunneling operations. Departing from traditional methods, we embrace cutting-edge technologies that enable the construction of larger and more efficient tunnels. Skilled operators play a pivotal role in leveraging these advanced excavation machines, ensuring precision and efficiency.

Since 2011, One Solution has played an active role in tunnel projects, emphasizing the importance of skilled operators and considering geological factors for optimal performance. Our key equipment, such as：
Tunnel Boring Machines (TBMs)-guarantees higher excavation rates, minimal rock damage, and enhanced worker safety.
Micro Tunnel Boring Machines (MTBMs) offer controlled excavation methods, ensuring precision.

The utilization of Tunnel Lining Segment Moulds underscores our commitment to high-precision, precast concrete lining segments, contributing significantly to the overall quality of the tunnel structure. Rock bolts, a critical component for reinforcement in tunneling and underground mining, are supplied by One Solution, ensuring high quality at competitive prices.

Our offerings extend to Pipe Rack Moulds for underground pipelines and Mobile Transporters, including Multi-service Vehicles (MSVs), Locomotives, and Straddle Carriers. These vehicles, designed for reliability, efficiency, and flexibility, operate seamlessly in demanding tunnel conditions. Equipped with the latest diesel engine technology, our mobile transporters can be tailored to meet various customer requirements. One Solution continues to lead the way in providing comprehensive solutions for tunneling success.

Technical Services

One Solution provides comprehensive technical services, offering engineering support across diverse project phases, including costing, conceptual design, detailed engineering, construction methodology, site planning, project management, inspection, survey, and supervision. Collaborating closely with partners, we overcome challenges for successful project completion.

We deliver precise design drawings adhering to FEM, ISO, and EN standards. Engaging in existing system surveys, we advise on requirements and assist in developing frameworks for upgrades, replacement schedules, and enhancements. Our services extend to designing and supplying falsework, false segments, trestles, and worker platforms for steel deck bridges, including testing, installation, and commissioning.

Our focus includes contract technical services:
a) General assembly drawing
b) Technical reports / Calculation Report
c) Structural analysis / Design Validation / FEA / MIDAS / ANSYS / STATPRO
d) Construction Engineering Kinematic Drawing /Method Statement/ Calculate Force Reaction
d) Fabrication drawings.

Throughout the project lifecycle, we emphasize efficient factor utilization and incorporate new equipment for industry transformations. Excelling in project management, we ensure safety, tolerances, and adherence to specifications. In casting yard planning, we contribute to equipment selection, optimizing productivity within budget.

Committed to excellence, we proactively supervise operations, adhering to safety protocols. Providing skilled labor for diverse projects, we offer advice and on-site support for complex operations. Our Classroom & Staff Training ensures skill optimization, emphasizing safety, efficiency, and skill development. One Solution prioritizes comprehensive support, emphasizing safety, efficiency, and skill development throughout every project phase.